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Providing your own power

New energy harvesting technologies show promise for commercialization.

Advanced Textiles, Markets | January 1, 2022 | By: Marie O’Mahony, Ph.D.

Biofuel cells harvesting energy from sweat, part of a wearable microgrid developed at the Center for Wearable Sensors, UC San Diego. Photo: Lu Yin.

Power and efficiency are important drivers in energy harvesting technology for e-textiles, but there is much more to consider. Bulk, weight, flexibility, sustainability, ease of integration and scalability are also among the important factors. The complex requirements for energy harvesting e-textiles are directing R&D in some spectacularly different directions, which in turn is creating new possibilities—and prompting additional questions. 

Textile-based coils

The diversity in current research is illustrated by two projects examining textile-based coils as a source of wireless power. At Purdue University, West Lafayette, Ind., and Massachusetts Institute of Technology (MIT), Cambridge, Mass., the focus is on the potential for omniphobic silk-based coils (OSCs) to be used in e-textiles as lightweight, stretchable power-receiving coils. 

The OSC microfibers are comprised of a novel silk-nanocarbon composite that combines the conductivity of the multi-wall carbon nanotube and chitin carbon nanoflakes with the stretch offered by the silk fibroin. Scalability is a key to success, and researchers are confident these have the potential to be sewn into a range of textiles to allow for the wireless powering of wearable technology, without compromising the hand of the fabric or wearer comfort. 

DITF embroidered coils with a diameter of 60 mm(l. to r.): 60E12 ELITEX, 60U12 wrapping yarn, 60L12 copper yarn. Photo: DITF.

At the German Institutes for Textile and Fiber Research Denkendorf (DITF) and the University of Stuttgart, scientists are also developing wireless charging by using coils with an important further step in the production of a textile inductive coil sensor. A silver-coated polyester yarn is used for the coil that is made of ten turns with a distance of 15mm that is stitched onto a non-conductive base fabric. 

The fabric sensor in this form makes it possible to monitor the wearer’s heart rate without the need for direct contact with the body. It is the change of the coil’s inductance relative to the change of the impedance inside the body that allows for the heart rate to be measured. Beyond comfort, the coil sensor offers the possibility for a less intrusive and more accurate measurement to be given across a range of applications, such as for competitive sports, workwear for extreme environments or in medical diagnostics.

Triboelectric energy

Kinetic energy has received only cautious attention until now, largely because of the difficulty inherent in quantifying it accurately. Recent developments in triboelectric nanogenerators (TENGs) could change that. TENGs have the ability to convert mechanical energy into electrical power utilizing multiple sources, such as wind, rain and human footfall. 

The principles of triboelectrics can be traced back to 1757, when they were discovered by the Swedish physicist Johan Carl Wilcke. Derived from the Greek word “tribo,” which means “rubbing,” the energy harvesting occurs when materials are rubbed together resulting in friction and an exchange of electrons. The material aspect is crucial, as the performance of the TENG is directly linked to the charge density of the contact surface with nanotechnology particularly important to maximize this.

Researchers at Pohang University of Science and Technology in South Korea (Kim et al.) have reported enthusiastically on the potential for lipid-based TENG in particular that have the additional benefit of being regenerative, which makes them more sustainable. Still at an early stage of development, the researchers say the material is comprised of four distinct layers: charge-generating, charge-trapping layer, charge-collecting and finally the energy storage layers. 

Looking to the future, the researchers see great potential for TENG-based sensing in the body that harness the subject’s own biomechanical motion to generate power.

Harnessing energy from sweat and human movement, the wearable microgrid developed at UC San Diego is capable of powering this LCD wristwatch or a small electrochromic device. Photo: Lu Yin.

Sweat energy

Human sweat is more usually associated with power exerted rather than a source of energy. At Nanyang Technical University in Singapore researchers have developed a battery using a hydrophilic polymer and small quantities of silver printed on a highly absorbent fabric that draws in sweat, triggering a reaction that results in power-generation. The battery is restricted to use on areas of the body that produce the most sweat, such as the wrists. 

Researchers at the University of California San Diego (UC San Diego) are also harvesting energy from sweat but combine this with other sources such as movement. Researchers compare the approach of local energy harvesting to that of a city microgrid, even referring to it as a “wearable microgrid.” At the Center for Wearable Sensors at UC San Diego, a prototype shirt has been made to demonstrate how efficiently the system works in optimizing energy collection. 

Sweat is collected from the chest area using biofuel cells equipped with enzymes ensuring electrons are swapped between lactate and oxygen molecules in order to generate electricity. Movement is captured from the sides of the body and arms as the person walks or runs, with triboelectric generators placed on the surface of the shirt harvesting this energy. 

Storing the energy from both sources are supercapacitors located on the surface of the shirt around the chest. These then release the energy capable of powering small electronic devices. Incorporating a dual system increases efficiency and reliability while reducing the risk of running out of energy.

Soft and stretchable

At the Dept. of Chemical and Biomolecular Engineering, North Carolina State University (NC State), Prof. Michael Dickey and his team have developed a soft, stretchable energy harvester using a liquid metal alloy (gallium and indium) encased in a hydrogel. The ions in the hydrogel react with the metal inducing a change in the latter, attracting charge and generating electricity. 

Highly versatile, it can be stretched and deformed, and it works underwater. Like many of the developments mentioned, this is highly specialized, but that doesn’t mean that it’s developed in isolation. Professor Dickey’s university web page lists some of the application areas his group’s research looks to, including “patterning, 3D printing, stretchable/soft electronics, self-folding, actuating of soft robotics, wearable electronics, energy harvesting devices, reconfigurable circuits and microfluids.” Such diversity cannot but create a crossover of ideas and a fertile ground for innovation. 

Dr. Marie O’Mahony is an industry consultant, author, academic and a frequent contributor to IFAI publications.

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